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Mile Marker Smash Burger Stack

Mile Marker Smash Burger Stack

All the greasy, glorious comfort of a roadside diner, stacked high and ready to roll.

This diner-style smash burger captures everything you love about pulling off the highway and sliding into a sticky vinyl booth — crispy-edged patties, tangy special sauce, and a pile of shoestring fries baked right into the bun for that irresistible crunch. It's built with classic American diner DNA but elevated with a smoky chipotle-pickle "highway sauce" and caramelized onions that taste like they've been cooking on a flat-top all day. Every messy, dripping bite is a love letter to the open road.

Cuisine: AmericanCourse: MainTime: 45 minutesDifficulty: Medium

Ingredients

  • 2 brioche burger buns, split
  • 400g (14oz) 80/20 ground beef, divided into 2 loosely packed balls per burger
  • 4 slices American cheese
  • 1 large yellow onion, thinly sliced
  • 2 tbsp unsalted butter
  • 1 tsp sugar
  • Salt and black pepper to taste
  • 1 tbsp neutral oil (for the pan)
  • 4 dill pickle slices (plus 2 tbsp pickle brine)
  • 1 cup frozen shoestring fries
  • For the Highway Sauce: 3 tbsp mayonnaise
  • 1 tbsp ketchup
  • 1 tsp chipotle in adobo, finely minced
  • 1 tsp yellow mustard
  • 1 tsp pickle brine
  • ½ tsp garlic powder
  • ½ tsp smoked paprika

Instructions

  1. Cook the shoestring fries according to package directions until extra crispy. Set aside and season with salt immediately.
  2. Make the Highway Sauce: whisk together mayonnaise, ketchup, chipotle, mustard, pickle brine, garlic powder, and smoked paprika in a small bowl. Refrigerate until ready to use.
  3. Caramelize the onions: melt butter in a skillet over medium-low heat, add sliced onions and sugar, and cook for 20–25 minutes, stirring occasionally, until deeply golden and jammy. Deglaze with pickle brine, stir, and set aside.
  4. Heat a cast-iron skillet or heavy flat-bottomed pan over high heat until smoking. Lightly oil the surface.
  5. Season each loose beef ball with salt and pepper. Place in the hot pan and immediately smash flat with a spatula or burger press. Cook for 90 seconds until the edges are deeply lacey and crisp.
  6. Flip each patty, immediately lay a slice of American cheese on top, and cook for 45 more seconds. Remove from heat.
  7. Toast the brioche buns cut-side down in the same pan for 30–60 seconds until golden.
  8. Assemble: spread Highway Sauce generously on both bun halves. Layer the bottom bun with caramelized onions, then both smashed patties (stacked), then pickles.
  9. Tuck a generous handful of hot shoestring fries between the top patty and the top bun so they poke out the sides like a diner signature move.
  10. Cap with the top bun, press down slightly, and serve immediately with extra Highway Sauce on the side for dipping.